Optimizing The Excess Inventory

Overstock inventory is basically careless management of the demand of task or the irregular flow of stock in the market. Whether it is from the supplier delivering too much stock than the needed quantity, or it is the personal carelessness of the buyer, ordering without accessing the requirement first.

Managing the overstock inventory can be a challenging task. Keeping the whereabouts of the inventory should be first most concern for any business and the best way to achieve that is to keep tracks of your inventory.

Quick Orders:

The orders made by customers should be delivered promptly. The speedy and easy delivery is required by customer and they will be repeat customers if they like your services. And there is less chance that your stock will be wasted.

Keep The Record:

You must always have an idea about the amount of inventory you have with you. If you are to deliver a certain amount of stock to your clients, it is extremely important to know how much quantity you actually have and order the supplies accordingly. And having too much of the supplies also result in taking up the space that could otherwise be used for other products that are in demand. It would result in tying up your business money in just one product which can be risky.

Project Requirements:

The requirements of the project are instrumental in deciding how much you need for the project and you can order it accordingly. This way your estimate will be more precise with you having detailed recording of the supplies. This is the perfect way to increase the sales, delivering the products that are in demand.

Warehouse Cost:

The storage space of the warehouse also has to used judiciously. Only the necessary parts should be kept and the storage space should be kept to the minimum so that it doesn't add to the expenses.

Different Ways You Can Track Inventory:

Use advanced techniques to keep the track of inventory, rather than the outdated methods.this will increase the chance of the success of your business.

Larger electronic components inventory, larger the risk would be. The excess inventory will only lead to loss. Excess inventory is the burden on the company.

Depreciation Of The Inventory:

If you do not manage the excess inventory, then in time, its value will decrease, leading to the depreciation of the inventory, leading to the loss of your company. Longer you keep the stock, the lesser will be the value of the stock. So make sure that you somehow manage the stock in such a way that the inventory is timely managed, which can prevent a lot of monetary loss in the later stage.

What Kind of Electronic Components Suppliers are best in the Market?

One of the main concerns across the supply chain is authenticity. Whenever you look for electronic components suppliers make sure that they meet your demands and the components they supply are authentic.

One of the ways to check their products is to check their reputation. Distributors that sell overstock inventory  test their components and are able to guarantee their authenticity. But before you choose distributors for yourself make sure to check for the following qualities to ensure you are receiving the right products. Some of the qualities for you to get an idea about what you should look for in a distributor.

• A good distributor is reliable at all times: Every customer demands for timely delivery from the supplier. This means that dealers should be able to send the entire product ordered on time so the customer does not has to suffer. Regardless of the number of components, a supplier should be able to deliver the orders without any excuses.

• Delivery of genuine electronic parts to their customers: Provider must keep in mind that quality is always preferred over quantity. A good supplier should deliver the finest quality of raw materials. After all, it is the matter of reputation.

• Efficient: Apart from maintaining the quality and keep in mind the reliability factor, it is important for the supplier to be efficient so that he can deal with huge some of orders of the clients. Apart from this, they should keep all the documents up to date that are required.

• Reasonable prices: Electric part dealer would never price you high for the products. They will provide the products on reasonable prices as per the market value. The best distributors do not take the advantage of their clients. They also offer discounts on the products at some instances. In order to earn more profit, the customers should take full advantage of the discounts.

Your task to find a distributor would definitely decrease after you understand the above points. Never miss out these points when looking for a supplier. It is essential for every business owner to keep in mind the qualities of the distributors. A reliable electronic component distributor is experienced. Select a supplier that has been successfully in business for a number of years which ensure that the distributor has stood the test of time and has experienced market fluctuations.

General Indicators of Failed Components and Reasons Behind the Failure

There are numerous reasons that may result in component failure.  When you Buy electronic component, the component failure is a common situation. The chance of failure drops are increased as they are used. A failure of a component within a system may be due to factors like misuse, wearing-out, or as a consequence of the failure of another system component. Failure is detected when the system does not function the indented work. Component failure may be difficult to identify. Following are the indications that can help you identify the failed components.

Sell Overstock Inventory

Visible- Visual inspection is the most obvious indicator that a specific component has failed. Failed components are depicted by burnt or melted areas or are bulges and expanded. Capacitors are often bulged out. IC packages often have a small hole burned in them.

Smell– A thermal overload occurs due to the failure of the component that causes blue smoke to be released by the damaged component. The smoke also has a very distinct smell and varies by type of component. The smell remains around the component for days and which can help in identifying damaged component during troubleshooting.

Sound- Components makes the brittle sound that indicated that it may have failed. This happens more often with rapid thermal failures, over voltages and over current. When a component fails this suddenly, a smell often accompanies the failure. The components of the system are found loose in the circuit that results in sound, so identifying the component that failed may come down to finding which component is no longer on the PCB.

Testing– Individual testing of components is required to identify the components that have failed. It is quite difficult on a PCB as other components will affect the measurement since all measurements involve supply of current or voltage, the circuit will respond to it and readings can vary. If a system uses several sub systems, often replacing them is a great way to find the issue in the system.

Sometimes the failures are slow and it becomes difficult to identify the component and replace it before it fails completely and the equipment is down. Other failures may be rapid, violent or unexpected. These failures are tested during the certification testing. For repairing of the damaged circuits lots of testing, probing and prepping and then the repair work.

Some Of The Most Common Failure Modes of Electronics

Electronic component failure occurs  most commonly at the beginning and near the end of the lifetime of the parts. The failure of components is typically packaging related. Sometimes the failure is slow which gives time to identify the component and replace it before it fails completely destroying the equipment.

While the failures may be rapid or violent and unexpected, these are tested for during product certification. Some of the most common reasons for components to fail include:

•    Over-current and over-voltage

•    Over temperature

•    Radiation

•    Contamination

•    Packaging

•    Connected incorrectly

•    Manufacturing defect

While you buy electronic component you need to understand that everything fails at some point and electronics are no exception.

The following major failure modes can help designers create more strong designs and even plan for expected failures.

Component Package Failures

The components are properly packed to provide two main function, to protect the component from environment and to provide a way for the component to be connected to the circuit. It may happen that the packing layer may break, thus the outside factors such as humidity and oxygen can affect the ageing of the component and cause it to fail much faster. The component can also be subject to mechanical failure of the package caused by thermal stress, chemical cleaners, and ultraviolet light.

Solder Joint and Contact Failures

The main means of contact between a component and circuit is the solder joint. If you use a wrong type of solder with the component or PCB it can lead to electro migration of the elements in the solder that form fragile layers called inter-metallic layers. These layers lead to broken solder joints.

Another reason for solder joint failure is thermal cycles, especially if the thermal expansion rates of the materials are different. As all of these materials heat up and cool down, massive mechanical stress can damage the component, or the PCB trace may be divided into layers. Tin whiskers on lead free solders can also be a problem.

PCB Failures

Printed circuit boards are susceptible to environmental influences. The soldering and operational environment of a PCB often leads to a variety of PCB failures. Residues of solder flux may aid corrosion, and other materials on PCBs can cause electrical leaks. Other causes of failure include stemming from the manufacturing process. During manufacturing the layers in a PCB board may be uneven leading to short circuits, open circuits, and crossed signal lines. The chemicals used in PCB board drawing may not be fully removed and traces may be formed. The solder flux used to attach all of the components to a PCB may remain on the surface of a PCB which will corrode any metal that comes in contact with it. Thermal cycling is another cause of PCB failures which can lead to de-lamination of the PCB.

All these causes can be prevented by adjusting the design of the circuit accordingly. These failures like mechanical failure, packaging failures etc can be avoided by taking proper care.